AWS D1.1 - Visual Inspection Acceptance Criteria


Crack Prohibition

Any Crack Shall be unacceptable, regardless of size or Location.

Weld Base Metal Fusion

Thorough fusion shall exit between adjacent layer of weld metal and between weld metal and base metal.

Crater Cross Section

All craters shall be filled to provide the specified weld size, except for the ends of intermittent fillet welds outside of their effective lengths.

Weld Profiles

Weld profiles shall be in conformance with AWS D1.1 Sub section 5.24

Time of Inspection

Visual inspection of welds in all steel may begin immediately after the complete welds have cooled to ambient temperature. Acceptance criteria for ASTM A 514, ASTM A 514 and A 709 Grade 100 and 100 W steels shall be based on visual inspection performed not less than 48hours after completion of welds.

Undersized Welds

The size of fillet weld in any continuous weld may be less than the specified nominal size (L) without correction by the following amounts (U)

Specified Weld Size (L) mm                        Allowable decrease from (L) mm
Less than 5 mm                                                                  2 mm
      6 mm                                                                           2.5 mm
Greater than 8 mm                                                              3 mm

In all case, the undersize portion of the weld shall not exceed 10% of the weld length, one web-flange welds on grinders, under run shall be prohibited and for a length equal to twice the width of the length

Undercut

For material less than 25mm thickness, undercut shall not exceed 1mm, with the following exception, undercut shall not exceed 2mm for any accumulated length up to 50mm in any 300mm. for material equal to or greater than 25mm thickness, undercut shall not exceed 2mm for any length of weld.

For primary members, undercut shall be more than 0.25mm deep when the weld is transverse to tensile stress under any design loading condition, undercut shall be no more than 1mm deep for all other cases.

Porosity

 CJP groove in butt welds joints transverses to the direction of the computed tensile stress shall have no visible piping porosity. For all other groove welds and for fillet welds the sum of the visible piping porosity 1mm or greater in diameter shall not exceed 10mm in any linear inch of weld and shall not exceed 20mm in any 300mm length of weld.

The frequency of piping porosity in fillet welds shall not exceed one in each 100mm of weld length and the maximum diameter shall not exceed 2.5mm. Exception: for fillet welds connecting stiffeners to web, the sum of the diameter of piping porosity shall not exceed 10mm in any linear inch of weld and shall not exceed 20mm in any 300mm in length of weld.

CJP groove welds in butt joints transverses to the direction of computed tensile stress shall have no piping porosity. For all other groove welds the frequency of the piping porosity shall not exceed 100mm of length and the maximum diameter shall not exceed 2.5mm
  



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